Custom made metal components for broadcasting center

[ernest]

I would like to know something about metal fabrication. The construction work of our broadcasting center is going on. We are planning to consult one metal fabricator in Toronto named Bayview Metals. We need to get custom made rack mounts, control panels, chassis etc. Is there any criteria to follow when constructing metal components for a broadcasting center like metal type, tolerance etc..

[Northweldor]

I would like to know something about metal fabrication. The construction work of our broadcasting center is going on. We are planning to consult one metal fabricator in Toronto named Bayview Metals. We need to get custom made rack mounts, control panels, chassis etc. Is there any criteria to follow when constructing metal components for a broadcasting center like metal type, tolerance etc..

Looked over your suggested contractors website, and they seem quite well equipped and experienced in the kind of work you require. However, it is always wise to obtain at least three proposals in order to be sure that you are getting max. value. This company seems a little focused on Tig, rather than pulsed mig, a faster less-distorting process.

[Dale M.]

Not sure why you need a lot of fabrication most telecom and broadcast and sound studio equipment is designed to fit in standard racks or equipment bays....

IF you need custom fabrication, generally mild steel materials with appropriate sized material to support equipment would be sufficient with appropriate series of mounting hole with universal pattern so if some equipment need changed in future it will fit without a lot of modifications... Also provide extra mounting holes for proper grounding and power outlets for racks and bays ... Main criteria is does company you selected has experienced in the type of design you require...

Dale

[Northweldor]

Not sure why you need a lot of fabrication most telecom and broadcast and sound studio equipment is designed to fit in standard racks or equipment bays....

IF you need custom fabrication, generally mild steel materials with appropriate sized material to support equipment would be sufficient with appropriate series of mounting hole with universal pattern so if some equipment need changed in future it will fit without a lot of modifications... Also provide extra mounting holes for proper grounding and power outlets for racks and bays ... Main criteria is does company you selected has experienced in the type of design you require...

Dale

If you go to the website, they claim over 40 years in telecom.

[Dale M.]

If you go to the website, they claim over 40 years in telecom.

Sorry, didn't go to webpage....

Dale

[shreejisteel]

Certainly! When you're dealing with custom-made metal components for a broadcasting center, precision, durability, and compliance with industry standards are critical. Here are several considerations when constructing these metal components:

1. Material Selection:
   • Stainless Steel: Often used for its durability, rust resistance, and cosmetic appeal. Ideal for environments where there might be moisture or where appearance matters.
   • Aluminum: Lightweight and resistant to corrosion. Used often for chassis and other components.
   • Cold Rolled Steel: Commonly used in rack mounts and other structural components for its strength.
2. Tolerance:
   • In precision environments like a broadcasting center, tight tolerances are critical to ensure components fit and function properly. You will need to specify your required tolerances when working with a fabricator, and this often depends on the component's function. Common tolerances might range from ±0.005 inches to ±0.030 inches or more, depending on the application.
3. Finishing:
   • Powder Coating: Offers a durable finish that resists scratches and provides a uniform appearance.
   • Anodizing (for Aluminum): Enhances corrosion resistance, surface hardness, and cosmetic appeal.
   • Electroplating: Can provide added corrosion resistance, lower friction, and aesthetic improvements.
4. EMI/RFI Shielding:
   • Broadcasting centers are filled with sensitive electronic equipment. Consider components that offer electromagnetic interference (EMI) or radio frequency interference (RFI) shielding to prevent interference with equipment.