Announcement

Collapse
No announcement yet.

First project on my new job...

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

  • First project on my new job...

    Hey there guys, so I landed this job (I posted about it a while back) in the metal fab industry and it's been about 4 weeks since I started. All the knowhow I have about welding is from 1 month of summer school (about 2 months ago) which consisted of 3 days a week (back to back) MIG class started at 8am and ended at 2:30pm, then TIG class started at 4:30pm and went until 9:45pm in between classes I picked a bench and napped on it. Shortly after school I landed a job. I was upfront with the people and told them I was a NOOB and that all I wanted was to start from the ground up, be it sweeping floors whatever.

    On my 1st day I was grinding welds all day, on my 2nd day they threw me in the welding room to TIG weld Aluminum lockers, on the 3rd day I was welding and grinding, and since I've been welding here and there both MIG and TIG. Then I got a project to build a chair.

    I understand this may seem easy to you guys, but remember I'm a noob and transitioned from a desk job behind a computer and with a phone stuck to my ears. I hardly know how to pull a tape measure and even worse the 1/8th 3/16th etc thing has me going nuts... The other day I told my co-worker 14/16th and he said 7/8ths, I replied, NO 14/16th, he looked at me confused and then I realized... oh yeah, 7/8ths... Geez, I guess I'll get the hang of it someday.

    So I built a chair, nothing fancy, but, I had to build a jig etc, and my welds had to show, no grinding them down. (it's how the boss wanted it). The chairs are for the Navy. Then I had to make a total of 27 chairs all the same...Now I'm sweating... ALL THE SAME? Uh, okay.... It took me a while, I had to do some bending (fix some distortion issues) and I had to do some grinding and rewelding. And then I had to redo a total of 4 because they weren't square and level. Anyhow, they are done now and got sent to powder coating. I may get a chance to take a pic of the finished product once they return and get some padding on it.

    I'm skeeered... I hope they look good once done. My jig sucked and it could have been better but I got little guidance on the project and whenever I did ask for some help I got some lame looks... but I don't cave in easily so I just ran with it. I learned on the way and the next time I build chairs the jigs will be better and I'll be faster.

    Here are two pics of the chairs before they went off to powder coating. One still has a jig on it for the holes that needed to be drilled in them. Anyhow, I'm glad the project is over and I have this experience behind me... can't wait till the next project.

    The chair is made out of 14 gauge sheet metal and square tubing.

  • #2
    Your first solo project looks good. I wonder why the Navy went to a fabrication shop for those, they look like a common chair? Oh well, its something for you to work on.

    When I am working by myself I usually leave all my measurements in 1/16th. Like if I need 3 1/2 inches I'll think 3 and 8, 5 and 15 is 5 15/16. It works well with two people if the other person goes along with it and there are less chances to cut 3/16 when you need 3/8.

    Well, hang in there and have fun.

    Comment


    • #3
      Looks good!
      Hobart Stickmate® LX 235 AC / 160 DC

      Lincoln Weld-Pak HD

      Campbell Hausfeld 110v Stick

      My Welding Picture Album

      Comment


      • #4
        Looks great! For some help with the tape measure get a small sockt set and alen wrench set and memorize the sizes that are 1/16" increments
        Old Airco 180 amp A.C.

        Comment


        • #5
          Originally posted by Ferntj View Post
          Your first solo project looks good. I wonder why the Navy went to a fabrication shop for those, they look like a common chair? Oh well, its something for you to work on.

          When I am working by myself I usually leave all my measurements in 1/16th. Like if I need 3 1/2 inches I'll think 3 and 8, 5 and 15 is 5 15/16. It works well with two people if the other person goes along with it and there are less chances to cut 3/16 when you need 3/8.

          Well, hang in there and have fun.

          Thanks guys...

          I wondered the same thing about the chair, but hey... what do I know.

          Comment


          • #6
            Try this for practice, it will make a pro out of you in no time.

            The Ruler Game - Learn to read a ruler! This online game will help you learn to read a ruler.
            Flash me! I'm a welder.

            American by birth, Union by choice! Boilermakers Local 60

            America is a Union.

            Comment


            • #7
              Neat chairs.

              Look like they belong in the briefing room on a carrier.

              Anyhow, how do you bend square tubing ?

              Just wondering.

              dt
              "We gotta employ a higher symmetry electrodynamics." T.E. Beardon

              Comment


              • #8
                There is no shame in honest work!
                Nickoli
                ~ OUCH...OUCH...#@&$ OUCH... That didn't take long to look at! ~

                Lincoln Pro Mig175
                Hypertherm Powermax600
                Victory Journeyman O/Lp
                Jet 4x6 Bandsaw
                Craftsman Chop Saw
                Craftsman 15in Stationary Drill Press
                Grizzly Compact Bender
                Many Other Various Tools

                Comment

                Working...
                X